1. 

Coating head mechanical components

2. 

Coating die head

Ningde Zhongneng

Customized according to customer requirements

3. 

Coating roller

40Cr+electroplated hard chromium

Equipped with Japanese NSK bearings

4. 

Front drive roller

40Cr+electroplated hard chromium

Equipped with Japanese NSK bearings

5. 

Guide roller

Shenyanda Customization (Aluminum Alloy Surface Anodization)

domestic

6. 

Coating mechanism guide rail

PMI/TBI

Taiwan

7. 

Coating mechanism ball screw

PMI/TBI

Taiwan

8. 

Coating roller and front drive roller bearing

NSK/NTN

Japan

9. 

Displacement sensor

Panasonic/Delta

Japan

10. 

Pneumatic components

11. 

Die head propulsion cylinder

SMC

Japan/Taiwan

12. 

Electrical proportional valve

SMC

Japan

13. 

Pneumatic components

AIRTAC

Taiwan

14. 

Motor and reducer

15. 

Coating roller and front drive roller servo motor

yaskawa

Japan

16. 

Coating roller, front drive reducer

Alpha/Newcastle/Xinbao

Germany/Japan

17. 

Reel winding reducer

Liming

Taiwan

18. 

Oven roller motor

Liming

Taiwan

19. 

Fan

Stainless steel, multi wing low noise

Guangzhou

20. 

Deviation correction and tension system

21. 

Fully automatic deviation correction

(Winding and unwinding and process correction)

Aibo/Yuze/Dongdeng

Shenzhen/Shanghai/Chongqing

22. 

Tension sensor

(Winding and unwinding, process tension)

Aibo/Yuze

Shenzhen/Shanghai

23. 

Electrical components

24. 

PLC

Panasonic/Huichuan

Japan/Domestic

25. 

PLC digital/analog module

Panasonic/Huichuan

Japan/Domestic

26. 

touch screen

HEYTEK/VIRON

Taiwan

27. 

Temperature controller

Omron

Japan

28. 

Color code sensor

SICK

Germany

29. 

inverter

Tai'an/Yaskawa

Taiwan/Japan

30. 

miniature circuit breaker

chint

France

31. 

contactor

chint

France

32. 

Intermediate relay

chint

France

33. 

Thickness gauge (dry thickness)

Dual/RUIQI

domestic

34. 

NMP concentration alarm

Gastron

Korea

If there are special circumstances, use the same level of brands mentioned above.

1. 

Slurry system and substrate

2. 

Suitable for slurry system

1. Positive pole: Lithium iron phosphate, lithium cobalate, lithium manganate, ternary and other oil-based or water-based systems.

2. Negative electrode: oily or water-based systems such as graphite; Super capacitors and related slurry systems.

3. 

Suitable for slurry viscosity

Oily solvent 2000-8000 Cps

Intermittent coating

Aqueous solvent 2000-6000 Cps

1000~10000 Cps

Continuous coating

Suitable for solid content of slurry

Positive electrode slurry

35%~75%

PVDF system

Negative electrode slurry

S.c.30%~65%

PVDF system

s.c. 30%~65%

SBR system

4. 

Solvent characteristics

Oily solvent NMP (s.g=1.033, b.p=204 ℃)

Aqueous solvent H2O/NMP (s.g=1.000, b.p=100 ℃)

For reference only

5. 

Suitable substrate thickness

Al foil（Al）： 8～30um    Cu foil(Cu)：4.5～30um

6. 

Suitable for substrate width

350~670mm

7. 

Mechanical characteristic indicators

8. 

Design width of roller surface

750mm

9. 

Guide roller outside the drying channel

about Ф 120mm aluminum guide roller with hard oxidation on the surface  

finish≤0.8

10. 

Equipment mechanical operating speed

1-60m/min

Infinitely adjustable

11. 

Maximum coating speed

10-35m/min，depending on the slurry system and drying conditions

12. 

Full range tension of the entire machine

3~25Kg.f，tension fluctuation±2%

13. 

Basic function

14. 

Extrusion coating method

Intermittent coating

Front 3 Unequally spaced Intermittent Coating/Back Automatic Tracking Front and Unequally spaced 3 Section Coating

Continuous coating (including strip coating method)

Infinite length coating

15. 

Baseband operation mode

Single sided intermittent

Operation mode during intermittent front coating

Double sided intermittent

Operation mode during intermittent reverse coating

Continuous coating

Continuous and uninterrupted coating method

Wearing straps

The method of uncoating the empty belt

Rewind

Rewind operation mode during the first test piece inspection

16. 

Thickness reduction function

During intermittent coating

Can eliminate thickness at the beginning and end of the coating section

17. 

Alarm function

Sound, light, and text alarm

When the device malfunctions, the touch screen prompts the location of the fault and there is an audible and visual alarm

18. 

Coating accuracy technical indicators

19. 

Coating section length error

± 0.5mm   

20. 

Width error

± 0.5mm   

21. 

Positive and negative alignment error

± 0.5mm

22. 

Minimum intermittent length

6mm

23. 

Minimum coating length for multiple segments

50mm

24. 

Single sided coating dry thickness range

40-200μm     

Related to material D50

25. 

Coating surface density error

±1.3% (Single piece single sided)

±1.2% (two-sided)

Remove the influence of poor substrate; But the measured value includes the weight of the substrate;

Excluding edge impact areas

Substrate error ≤ 1% (single piece)

26. 

Deviation correction accuracy of winding and unwinding

± 0.5mm

27. 

Electrical specifications

28. 

Source

3~380V/50HZ（Three phase five wire）

29. 

Total installed power

1200KKW

30. 

Oven heater power consumption

22*50Kw=1100KW

Power consumption after constant temperature: less than 660 KW

External electric heating

31. 

Compressed air

≮0.6MPa Clean compressed air;

Gas consumption：0.5M3/H

32. 

Equipment dimensions and weight

33. 

External dimensions

Length (11 * 5M+12M+1=68M) * Width (3.5M) * Height (4.5M)

34. 

Total weight

About 65 tons

1. 

Structural method of roller installation

Overall vertical plate installation (thickness 30mm, surface chrome plated) CNC machining.      

2. 

Drive mode of unwinding shaft

Servo motor+precision planetary reducer drive, clutch switching shaft

3. 

Unwinding tension control system

1. Floating roll tension+precision Potentiometer, PID control;

2. Stable tension and digitally adjustable;

4. 

Roll out direction

Unwind in a clockwise or counterclockwise direction

5. 

Unwinding correction

Automatic EPC control, stroke 80mm, deviation correction controller accuracy ≤ ± 0.5mm

Ultrasonic sensors can recognize transparent films

6. 

Winding method

The material roll is fixed with a 3-inch inflatable shaft and supported on both sides

Stop and manually pick up the material

7. 

Unwinding diameter

Ф85~Ф500mm

8. 

Maximum bearing capacity of inflatable shaft

750Kg/piece

9. 

Drum specifications

Length ≤ 720mm, inner diameter approximately 76mm (3 inches)

10. 

Number of unwinding inflatable shafts

2 (double axis unwinding)

11. 

Receiving platform

1. 4 cylinders/double rod pressure strip, with a scoring groove in the middle of the pressure strip platform;

2. When the belt is running, the pressure bar automatically bounces up, and when the belt is stopped, the pressure bar automatically falls down.

1. 

Head installation structure

Overall vertical plate installation (thickness 46mm, surface chrome plated) CNC machining.       

2. 

Drive connection method

The direct connection method of the motor and reducer makes the drive more stable and reduces the interference of motor vibration on the coating mold and coating roller.

3. 

Transmission structure of coating roller and feeding roller

The coating roller and front drive feeding roller are respectively driven by independent servo motors and precision reducers.

Yaskawa Servo, Japan

4. 

Extrusion mold push

The left and right propulsion uses cylinders to provide back pressure respectively; The lateral position of the mold is adjusted by the handwheel screw component to adapt to changes in the position of the baseband.

SMC cylinder

5. 

Extrusion mold

1. The mold is designed as a combination of upper and lower half molds, with the upper and lower half molds connected by gaskets;

2. The combination mold can adapt to effective coating of various slurries and thicknesses;

3. The design of the mold cavity ensures the stability of the slurry extrusion;

4. The surface roughness of the mold cavity is ≤ Ra0.2 to ensure smooth flow of the slurry.

5. The effective coating width of the mold is 680mm;

6. The straightness of the mold discharge port is ≤ 2um.

6. 

Extrusion mold gasket

Positive electrode: one gasket for each of 0.8mm, 1.0mm, and 1.2mm

Negative electrode: one shim for each 0.6mm, 0.8mm, and 1.0mm

The thickness and size of the gasket can also be customized according to the process requirements of the purchaser

7. 

Coating roller (steel roller)

The surface is plated with hard chromium, with a diameter of 265mm; Hollow structure,

Circular runout ≤ 1.5um

Straightness ≤ 2um

Tested with a Japanese Mitsubishi dial gauge

8. 

Front drive feeding roller (Steel roller+rubber roller)

Drive roller+pinch roller method

9. 

Drive roller: diameter Φ 150mm steel roller with hard chromium plating on the surface

Pinch roller: diameter Φ 120mm; Surface covered with EPDM

The pinch roller is driven and closed by a cylinder

10. 

Guide roller

φ120mm   Anodic oxidation of aluminum alloy surface

11. 

Adjustment of gap between mold and coating roller

1. Gap range: 1-2000um;

2. By rotating the screw through a servo motor, the wedge is driven to move, and the mold moves back and forth under the action of the left and right cylinders;

3. By using high-precision displacement sensors to detect the gap size, the left and right gap values are directly displayed on the touch screen, making adjustments faster and more accurate.

12. 

Head control screen

Touch screen+button combination operation

The commonly used action is the external button

13. 

Coating valve and return valve components

1. The valve body is made of SUS304 stainless steel material, and the internal pipeline is designed with streamline to reduce the resistance of the flow channel;

2. The connection between the two valves and the pipeline is a chuck type quick connect method, which is convenient for disassembly and cleaning;

3. The valve core is driven by a servo motor, ensuring quick opening and closing during coating and cutting;

14. 

Dynamic filtration feeding system

1. Stainless steel coating tank+servo Screw pump+dynamic filter (Japanese filter element)+pressure detection+liquid level detection;

2. Coating tank: equipped with low-speed stirring (0-30RPM) to prevent slurry settlement; With interlayer insulation function. Equipped with liquid level detection, it can monitor the current residual material quantity at any time to avoid material shortage during coating;

3. Servo Screw pump: the pulsation free Screw pump driven by servo motor can ensure the continuous and stable output of slurry to ensure the stability of coating amount;

4. Dynamic filter: ensures effective filtration of the slurry during transportation without the need to clean the filter screen midway; (Our patented design) The filter element is replaceable during use and has a long lifespan.

5. Pressure detection: Monitoring the pressure during slurry transportation can determine the stability of slurry transportation;

6. Pipeline: All slurry conveying pipelines adopt a chuck quick connect method, which greatly facilitates installation, disassembly, and cleaning.

7. The feeding system has the function of automatically controlling the slurry entering the coating tank according to the set liquid level of the coating tank

Screw pump is driven by servo motor

15. 

Thickness gauge

Second coating outlet configuration, integrated in the coating group

Optional

1. 

Oven structure

1. Independent inner liner design, with adjustable overall height of upper and lower inner liners;

2. The height of the hair dryer can be adjusted separately and can be disassembled.

3. Zones 1-3, 7-11, 10-12, and 16-18 are upward curved structures with a total drop of 260mm;

4. Inner liner: SUS304 stainless steel;

5. Outer liner: SUS 201 stainless steel

6. Negative pressure chamber at the inlet and outlet: effectively separates the hot air in the drying channel from the air convection in the operating room, reducing the odor in the operating room; At the same time, it can enhance the uniformity of the temperature in the first or last section of the oven

High speed box

2. 

Oven length

55 meters (5 meters per section, a total of 11 sections, each section is double layered);

3. 

Circulating air duct and exhaust duct

Sandwich insulation design

Inner liner: SUS304 stainless steel

Outer liner: SUS 201 stainless steel

4. 

Transmission mode of oven guide roller

1. The main transmission idler structure is located in zones 1-3, 7-10, 10-12, and 16-18;

2. Zones 4-6 and 13-15 are horizontal floating structures without rollers

3. Frequency converter+motor control, roller drive can strictly follow the baseband linear speed.

4. Roll diameter Φ 80mm, anodized on the surface of aluminum alloy;

5. 

Heating method

External steam heat exchanger heating, hot air circulation structure

6. 

Heating power of single zone oven

50KW/5m/zone (a total of 22 temperature zones);

Selection of other heat exchange methods (electricity, gas, heat transfer oil, etc.)

7. 

Temperature control

Each box has completely independent two-stage temperature control:

Level 1: Temperature control for normal operation of the box;

Level 2: Heating package temperature abnormal alarm control. When the heating package exceeds the temperature, an audible and visual alarm will appear, and the main heating power supply will be cut off.

8. 

Heating control

After PID calculation of the temperature controller, drive the electric proportional valve to adjust the temperature

9. 

Temperature inside the drying tunnel

Room temperature~150 ℃, with a temperature difference of<± 3 ℃ within each temperature zone,

10. 

Surface temperature of the box during operation

Outer surface temperature ≤ 50 ℃ (when ambient temperature ≤ 25 ℃)

11. 

Blowing method

1. The upper air duct of the boxes in zones 1-3 and 10-12 adopts a porous diffusion method, while the lower air duct adopts a horizontal blowing method of the air knife;

2. Zones 4-9 and 13-20 are centralized spraying of horizontal wind blades;

3. The upper and lower air ducts of each box share a heating element and a fan, which are separated by valves;

12. 

Fan control

1. All circulating fans (22 sets of 4kw) are controlled by frequency converters;

2. The dehumidification fans (8 sets of 4kw) are controlled by frequency converters;

13. 

Adjustment of Up and Down Blowing Air Volume for Single Section Box

The upper and lower air flow is independently adjusted through mechanical valves in the upper and lower air chambers; The total air volume is adjusted through a frequency converter.

14. 

Moisture exhaust air volume of single box and complete machine

The dehumidification air volume of a single box is adjusted through a mechanical dehumidification valve;

The total exhaust air volume of the entire machine is adjusted through a frequency converter.

15. 

Solvent recovery system

Not provided, only assisting with interface installation

16. 

NMP solvent concentration alarm(Optional NMP solvent configuration only)

Two sets of NMP concentration detection probes are configured for each upper and lower layer (a total of six sets)

(Optional) Install the detection probe on the circulating pipeline

17. 

Blast circulation air volume

Boxes in zones 1-3 and 10-12, with a single zone air volume of 800-4500 m3/h

Adjust the air valve to control the air volume according to the process (with a scale prompt)

Boxes in zones 4-9 and 13-20, with a single zone air volume of 1500-7000 m3/h

Adjust the upper and lower air valves according to the process to control the air volume

18. 

Make up fresh air and exhaust gas Engine displacement

Each zone 500~3000 ㎥/h

Control the air volume according to the process air valve

19. 

Total exhaust air volume

10000~65000 ㎥/h

Frequency converter+motor control air volume

20. 

Main insulation

Double layer structure, insulation layer thickness 100mm, Glass wool insulation

21. 

Explosion proof pressure relief port

One pressure relief port per section

22. 

Filter

Installation of primary filter for main circulation and fresh air inlet

23. 

Pressure monitoring

Equipped with three sets of pressure monitoring gauges: upper air inlet chamber, lower air inlet chamber, and inside the oven

1. 

Roller mounting structure

Overall vertical plate installation (thickness 30mm, surface chrome plated) CNC machining.                    

2. 

Rear Drive Tension Control System

1. Install a floating tension roller in front of the rear drive roller; Floating roller shaft installation angle sensor;

2. The sensor angle value is controlled by PID calculation to control the speed of the rear drive roller.

3. The tension of the floating roller is controlled by an electrical proportional valve, which is stable and digitally adjustable.     

3. 

Rear drive roller

Rear driven main roller (rubber roller)+pinch roller (aluminum alloy) mode

Drive roller: diameter Φ 150mm, surface covered with EPDM;

Pinch roller: diameter Φ 120mm, surface anodized hardened.

4. 

Process correction

Installation of drying outlet, automatic EPC control, swing ± 15 degrees

Fully automatic deviation correction

Can recognize transparent film

１

Roller mounting structure

Overall vertical plate installation (thickness 30mm), manufactured by CNC machining center;

Rotary frame wall panel cast iron (thickness 100mm), produced by CNC machining center;

Driving method

The servo motor drives the A/B material shaft to automatically rewind, automatically connect the material roll, and change the roll without stopping the machine;

The rotary frame is of a disc structure, and the motor drives the center to rotate by 1 revolution per minute;

Positioning with rotary encoder and locking with pneumatic brake;

２

Winding tension control system

1. Install a floating roller on the winding frame, and control the winding tension with a pneumatic conversion valve and PLC.

2. PTD control, stable tension and digital adjustable.

３

Winding correction

Automatic EPC control, stroke ± 75mm; The accuracy of the correction controller is ≤ ± 0.5mm.

Ultrasonic sensors can recognize transparent films

４

Material roll support method

The material roll is fixed with a 3-inch inflatable shaft, wound up, and supported by a safety clamp on both sides

５

Reel diameter

Ф 85~ Ф 600mm; Audible and visual alarm prompts for minimum and maximum roll diameter values

６

Maximum bearing capacity of inflatable shaft

750Kg/piece

７

Drum specifications

Length 720mm, inner diameter approximately 76mm (3 inches)

８

Number of winding inflatable shafts

Automatic switching of 2 A/B axes (dual axis winding)

９

Receiving platform

1. 4 cylinders/double rod pressure strip, with a scoring groove in the middle of the pressure strip platform;

2. When the belt is running, the pressure bar automatically bounces up, and when the belt is stopped, the pressure bar automatically falls down.

10

Automatic roll changing and cutting method

Tooth shaped cutter quick cutting method, upper material receiving method

11

Receiving and pressing roller

Pneumatic pressure roller, pressure adjustable; Make the winding flat and free from slipping

1. 

   Main control system inside the electric control cabinet

Touch screen, PLC and expansion module, servo driver, frequency converter, signal amplifier button, etc

2. 

Signal input and drive

Photoelectric, tension, displacement, angle, temperature and other sensors; Electromagnetic valve, cylinder, servo motor, three-phase AC motor, magnetic powder clutch, etc.

3. 

Control method

The combination of touch screen and external buttons,

On the touch screen, parameter settings and start stop control of all machine actions can be completed; External buttons have been added to the winding and unwinding racks to facilitate on-site operations.

4. 

Fan frequency regulation and temperature setting

The frequency converter and temperature controller both adopt communication control mode, and all fan frequency regulation and temperature setting can be centrally completed on the touch screen, without the need to open the control cabinet for adjustment.

5. 

Setting range of coating and intermittent length

Single section coating length 50.0~9999.0mm

Single segment intermittent length 6.0~9999.0mm

Software lockable range

6. 

Fault alarm

When the device malfunctions, the touch screen will prompt corresponding alarm faults

And there is an audible and visual alarm

7. 

Counting function

During intermittent coating: count the number of pieces, yield, and total length

During continuous coating: total length

8. 

Intermittent head and tail thickness adjustment function

1. By controlling the speed of the coating valve and reflux valve through a program;

2. By controlling the reflux pressure through a program.

9. 

Electric control cabinet

Dual electrical cabinet, separate the power cabinet from the low-voltage cabinet to reduce electromagnetic interference; Each electric cabinet is equipped with dust-proof filter screen and axial flow Computer fan.

10. 

MES system interface

The system reserves data communication functions and interfaces with the MES system

1. 

Spool

TMAX

2 pieces/set

2. 

V-shaped valve core sealing ring

TMAX

10 pieces/set

3. 

Mobile vehicle

self-control

1 set/set

Used for oven operation

4. 

Electric heating tube

customization

6 pieces

1. 

Die head

Straightness ≤ 2um

2. 

Coating roller (steel roller)

Circular runout ≤ 1.5um, straightness ≤ 2um, smoothness ≤ Rc0.4

3. 

Deviation correction accuracy of winding and unwinding

±0.5mm

A (trailing)

≤1mm

(Related to the viscosity of the slurry and the properties of the binder)；

B (abnormal head area)

10mm     

C (tail abnormal area)

6mm

D (Edge effects area)

≤5mm

E (length error)/H (blank error)

≤±0.5mm   

F (width error)

±0.5mm

M (width error)

±0.5mm

G1 (head thickness)

-10~+5um    （adjustable）

G2 (tail thickness)

-10~+5um    （adjustable）

I (Positive and Negative Alignment Error)

≤±0.5mm  

J Single sided thickness and density

(Remove areas B, C, and D)

Weight error ≤ ± 1.3% (single sided), ≤ ± 1.2% (double sided) (when the dry thickness of single sided coating is not less than 100um, use the surface density measurement method in item 3)

Length range

L1 (film length)

50.0～9999.0mm

L2 (intermittent length)

20～9999.0mm

L1/L2 (coating+gap length)

L1 +L2 ≥100mm

1)  Product accuracy for continuous coating

D (Edge effects area)

≤2mm，-10～+5um（Change in viscosity of slurry＜±300cps）

F (width error)

±0.2mm

M (width error)

±0.5mm

I (vertical alignment error of front and back sides)

≤±0.5mm

Single sided density error

Weight error≤±1.3%

Double sided density error

Weight error≤±1.2%

2) Measurement method

A. Measurement area: 5mm away from the edge and end, and 5mm away from the beginning;

B. Sampler size: Φ 44mm or according to the process requirements of the purchaser;