PRODUCTS

1000W Automatic Laser Welder

  • Brand :

    Lineng
  • Item NO :

    LN-ALW
  • Compliance :

    CE Certificate
  • Payment :

    Credit Card, Paypal, T/T , Western Union, LC
  • Warranty :

    Two Years Limited Warranty With Lifetime Support
  • Delivery Time :

    In stock

  • Tel :

    +86-13506084915
  • Whatsapp:

    +86-13506084915
  • WeChat:

    18659217588
  • Email:

    cassie@lionbatterymachine.com
  • Product Details

Description


Application

This equipment is mainly used for single-sided laser welding of the battery and aluminum row, copper row, nickel-plated steel strip, and nickel strip in the combination of square shell/cylindrical/polymer battery. The welding range of the equipment meets the welding of square shell battery packs and 18650 battery 20 parallel 20 series battery packs and less than 20 parallel 20 series battery packs in the size range of 500mm*400mm. The number of welding batteries is determined by the stroke, which can be set by man-machine.


Composition

The equipment provided by customers consists of electrical, mechanical and work benches. Automatic platform, etc.; mechanical part is mainly composed of workbench, lifting tooling table, welding head, laser, cooling water tank, etc.


Comprehensive performance

1 Electrical performance requirements

Power supply

The power supply voltage, frequency and power used by the equipment platform: AC 220V10%, 50HZ2HZ, 2000W

Power switch

The main power switch is required to be installed on the controller.

Operating system

Embedded system + man-machine screen

Welding process

Butt welding

Stainless steel 1-2mm, carbon steel 1-2mm, titanium alloy 0.5-2mm, brass 0.5-1mm, 1-3 series aluminum alloy 0.5-1mm, 4-7 series aluminum alloy 0.5-1mm

Transmission mode

TBI screw + Taiwan Shangyin precision linear guide.

Maximum spot welding speed

It depends on the welding material and welding depth.

Maximum load weight

50KG


2 Mechanical performance requirements

Maximum stroke size range

X: 500mm, Y: 400 mm; the distance between the tooling platform and the welding needle can be adjusted by 100mm.

Welding process

During the welding process, the spark splash is small, there is no burr, and does not change color, and the welding is beautiful, the working performance is stable, and the appearance of the battery is not damaged

Welding pressure

The pressure of the two welding needles is independently adjusted, the pressure is stable and reliable, and the adjustment is convenient to ensure that the welding tension between the battery shell and the connecting piece is ≥30N.

Welding position


The position of the positive and negative sheets of the battery and any metal joints.

Overall dimensions(L*B*H)

≤1000*900*1600mm

Weight

350kg

Welding operation

The welding operation is simple, safe and reliable.

Air pressure

Air pressure nozzle φ=8mm, easy-to-plug interface, air pressure ≥0.4MPa

Power cord

220V 10A

Other

The air pressure source and power source required by the equipment shall be connected by Party A to the vicinity of the equipment


Basic configuration

Language

Chinese/English

Motion platform

Gantry type

Motor brand

400W Mitsubishi servo; 400W Lechuang servo

Sensor

Omron; Huayifeng

Number of working axes

XYZ three axes

Travel range

X: 500mm; Y: 400mm; Z: 200mm

Aiming and positioning

Red light indicator + CCD liquid crystal display

Laser Brand

Chuangxin&Jeput

Laser power

1000W

Laser wavelength

1064nm

Welding method

Supports continuous welding and spot welding

Cooling method

1.5P circulating water cooling system

Pulse width

≦50ms

Pulse frequency

≦200Hz

Fiber core diameter

0.6mm

Control system

Motion control card + host computer system

Fiber length

10m

Applicable materials

Battery positive and negative electrode connecting sheets, auto parts, hardware parts, copper-nickel-iron stainless steel sheets, other metal parts tailored welding, penetration welding

Product features

*It has high depth, small weld width, small heat-affected area, small deformation, and fast welding speed; the weld is flat and beautiful, and no treatment or simple processing procedures are required after welding;

*It can be precisely controlled, the focused light spot is small, it can be positioned with high precision, and it can be automatically aligned with the vision system;

*The light path switching speed is fast, and the efficiency is greatly improved compared with the traditional shutter;

*It can realize spot welding, butt welding, continuous welding and sealing welding;

*Automated welding control is more efficient and faster than manual welding, and the programming is simple and user-friendly.

Power requirements

Three-phase 380V±5%; 50Hz; air circuit breaker 40A

Environmental requirements

4℃-40℃; relative humidity: 20-90%

Size

1080*1000*1600mm; 210KG


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Quanzhou Lineng Mechinery and Equipment Co., Ltd is a technology-based enterprise, integrating R&D, manufacturing, sales and service. Our company has strong scientific research strength, including more than 20 senior mechanical and electrical engineers, 8 external experts and professors, and more than 160 front-line technical workers.

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