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Brand :
LinengItem NO :
LN-100LCompliance :
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Two Years Limited Warranty With Lifetime SupportDelivery Time :
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cassie@lionbatterymachine.com1. Working principle:
The speed of the impeller can be adjusted by PLC and touch screen. Make the material do complex movement, strong dispersion and extrusion, ensure that the material is fully dispersed and mixed, and remove the bubble in the slurry by vacuum or pressure.
2. Applicable products:
2.1. Preparation of positive and negative slurry for lithium ion batteries with viscosity of 10-100000CP and preparation of other materials
2.2. Not suitable for acetone solvent stirring
3. Overall dimension and weight of the equipment:
3.1. Dimensions: W 1380 x H 2190 x L2203 mm
3.2. Total weight: about 2.6 tons
4. Equipment performance parameters:
4.1. Equipment production capacity:
Design volume: 149L, use volume: 100L (the distance from the mouth of the barrel is 157mm when fully loaded, and can’t be used in excess)
4.2. Mixing barrel specifications:
l Inner diameter ￠650mm, depth 450mm;
l Made of SUS304 material, precision processing, double-layer stainless steel water bath type.
4.3. Revolution:
l Two sets of twist frame mixing paddles, made of SUS304 material, precision processed.
l Revolution speed: 6~31 rev/min, stirring paddle speed: 12-65 rev/min, frequency conversion speed regulation
l Power: 5.5KW
4.4. Rotation (2 sets)
l Two sets of dispersing shafts, each with 2 dispersing discs with a diameter of 120mm, made of SUS304
l Rotation speed: 300~3185 rpm, frequency conversion speed regulation
l Power: 11KW
4.5. Vacuum degree can reach -0.098Mpa, vacuum pump is not included in the
4.6. Temperature control range: 20~90℃, temperature difference ±1℃, the temperature measurement point is located on the inner wall of the barrel and is in direct contact with the material
4.7. Material:
l The material partly in contact with the material is not less than SUS304 stainless steel
l The host is made of QS235# steel welding
l Lifting stroke: 500mm, lifting method: electric drum lifting, power 2.2KW
l Control method: manual control
Optional part:
1.Feeding barrel | |||
Design volume/use volume | 150L/100L | The material of the inner tank of the mixing tank in contact with the material: 304 stainless steel. | |
Mixing barrel specification | About φ650*450 | ||
1) Discharge valve: G2” (DN50); 2) The barrel body has push and pull handles, and the barrel bottom has 4 casters (2 orientation + 2 universal); 3) Cooling/heat preservation: with bottom/side wall cooling jacket, cooling water inlet/outlet water distribution pipe union | |||
2.Upper cover | |||
Upper cover specification | Match with the corresponding mixing tank | The material of the part in contact with the material: 304 stainless steel. | |
1), with 2 small windows, a spotlight, feeding tube DN25 (with 304 ball valve), suction/discharge vacuum interface, vacuum pressure gauge and other spare connections; 2) The upper cover and the mixing barrel are fixed and locked with quick-locking buckles. | |||
3. Mixing accessories and basic parameters | |||
Mixing shaft/Mixing paddle speed | About 25rpm | Material: SUS304 | |
Mixing motor power | 1.1kw/4P | Reducer(matched with motor) | NMRV-090-60-FA-F2-Y90S-1.1KW |
Mixing paddle form | Combined frame type mixing paddle. | ||
4.Mixing principle | The combined frame-type mixing paddle performs downward pressure rotation to ensure that the material does not deposit. | ||
5.Vacuum guarantee system: 5 skeleton oil seals are installed in parallel, and the vacuum source is provided by the user | |||
1), the vacuum degree is ≤-0.098Mpa, keep for 24 hours not less than -0.08Mpa. | |||
2) Sealing method: A, static seal uses "O"-shaped sealing ring; B, skeleton oil seal. | |||
6. Power distribution box: the stirring switch, spotlight switch, emergency stop and other functional operations during equipment operation are all carried out on the power distribution cabinet. | |||
7. Lifting device: 1 φ125x800 lifting cylinder, equipped with 1 safety pin | |||
5. Safety protection:
5.1. There will be an audible and visual alarm when the mixing tank rises or falls;
5.2. The mixer can only work after the mixing barrel is in place
5.3. The barrel body cannot be raised and lowered when the mixer is working
5.4. Automatic protection of electrical appliances; emergency stop protection for operators
5.5. The mixer, electrical cabinet and control box need to be grounded
6. Equipment technical parameters:
6.1. Applicable viscosity of the equipment: 10-10 million cp
6.2. Total power: about 18.7kw
6.3. Vacuum: ≤-0.098Mpa
6.4. Positive pressure of mixing barrel water-cooled jacket: ≤0.4Mpa
6.5. Measured at 1M away from the outer wall of the machine, the equipment noise is ≤85db
7. equipment configuration:
7.1. Host: Standard surface coating, optional stainless steel coating, the color is national standard warm gray;
7.2. Upper barrel: made of stainless steel, 1 set in total. Standard configuration is 1 DN100 feeding port, 1 ￠100 observation port, 1 spotlight port, 2 DN40 spare ports, venting tee 3/4", and 1 100 surface vacuum gauge.
7.3. Mixing barrel: made of stainless steel, 1 set in total. Standard configuration with 1 water-cooling jacket (1" internal tooth hot and cold water inlet and outlet, equipped with stainless steel quick coupling), 1 discharge port controlled by a 1-inch ball valve, 4 heavy-duty corrosion-resistant movable wheels, 1 barrel handle
7.4. Stirring paddle: made of SUS304, 2 sets in total
7.5. Dispersing shaft: made of SUS304, a total of 2 groups,
8. Machine configuration
No. | Standard part name | Spec | Origin | Qty. |
1 | motor | Y series | Domestic | 2 |
2 | Frequency converter | Domestic | 2 | |
3 | Reducer | R series | Domestic | 1 |
4 | Vacuum gauge | YX series | Domestic | 1 |
5 | thermostat | XMTE-3411K | Yatai | 1 |
6 | Synchronous wheel | 8M series | Domestic | 4 |
7 | Machinery Seal | 105+502 series | Domestic | 1 |
8 | High-speed bearing | 6 series | FAG | 6 |
9 | Skeleton oil seal | PTFE+FKM | Domestic | 6 |
10 | PLC | FX3SA-30MR | Mitsubishi | 1 |
11 | HMI | MT6103IP | Weilun | 1 |
9. Installation site requirements
The moving space of the mixing barrel on the front of the equipment shall not be less than 1500mm, and the left and right back sides shall not be less than 500mm. The user must provide an independent power distribution switch and be responsible for the connection of the external power supply of the equipment.
9.1. Installation area conditions (provided by Party A)
l Power supply: three-phase AC 380±38V, frequency: 50±1Hz;
l Vacuum: pressure -0.1MPA, vacuum tube DN25;
l Nitrogen: pressure 0.1~0.2MPA, nitrogen pipeline ￠12 trachea
l Compressed air: 0.4~0.6MPA
l Hot and cold water: pressure ≤0.4MPA, temperature not higher than 10 degrees.
9.2. Energy consumption
l Compressed air consumption: 4L/hour
l The amount of cold and hot water: 60L/min
l Vacuum consumption: 149L/time
l Nitrogen consumption: 149L/time
l Electricity consumption: 22.5KW/hour
9.3. Be sure to ground.
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Quanzhou Lineng Mechinery and Equipment Co., Ltd is a technology-based enterprise, integrating R&D, manufacturing, sales and service. Our company has strong scientific research strength, including more than 20 senior mechanical and electrical engineers, 8 external experts and professors, and more than 160 front-line technical workers.
Quanzhou Lineng Mechinery and Equipment Co., Ltd is a technology-based enterprise, integrating R&D, manufacturing, sales and service.
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